Produr, Your Partner Against Wear in Cement Plants!
Extraction, grinding, separation, pneumatic transport, injection of primary or secondary solid fuels, coolers, dust collection, mechanical and pneumatic transport of raw materials, clinker or cement, additive circuits…
All these areas expose your equipment to the severe stresses of abrasion.
Wear Solutions for Every Key Area of the Cement Plant
DURSTEEL® abrasion resistant steels (410, 460, 510) provide a simple and reliable solution for standard parts and liners, while the higher-performance Creusabro® 4800 / 8000 steels are designed to last in more demanding environments combining abrasion and impact.
The DURAPLATE® range, with complex carbide overlays, covers a wide spectrum of severe wear. High temperatures, intense abrasive flows, shape or mass constraints: each grade (D31T, D45T, HiSPEED, D38T…) meets a specific requirement.
In areas exposed to severe sliding abrasion, particularly in piping, chutes, cyclones or hoppers, we prioritize DURHART® 200 electrofused ceramic, which provides durable protection and resistance to very high temperatures.
Manufacturers of Wear Parts for Cement Plants
PRODUR provides its expertise in the manufacture of wear parts for cement plants, such as hopper liners, chutes, crusher hammers, square-rounds, shells….
We customize each part to maximize the performance of your machines.
Wear Audit and Reliability Improvement of Your Cement Plant Equipment
At PRODUR, we provide complete solutions to protect your equipment against wear, corrosion, and clogging.
Our specialized teams work closely with you to design tailor-made solutions that meet your specific needs.
We travel on site to take precise measurements using 3D scanning technology, ensuring optimal reverse engineering of your parts.
Trust PRODUR for the durability and performance of your cement plant installations.
We turn your wear challenges into sustainable performance!
CASE STUDY
Reliability improvement of a suction duct
Replace or Improve? PRODUR Innovates.
Facing premature wear on a suction duct of a vertical mill, we proposed a durable alternative to simple part replication: optimized geometry and a premium material, Duraplate® D31T.
Result: greater safety, reduced maintenance, and significantly extended service life.
CASE STUDY
Reliability improvement of a cyclone cone
Originally lined with standard abrasion resistant steel, this cyclone cone was completely remanufactured by PRODUR to meet the demands of a highly abrasive environment.
To improve equipment reliability, we chose Duraplate® D31T overlay plate (thk. 5+3 mm) with uniform weld beads.
Result: service life tripled compared to the previous cone.
CASE STUDY
Protection kit for vertical mill
Manufactured from Duraplate® D45T overlay plate, this kit provides exceptional protection for the drive shafts of the rollers.
Duraplate® D45T combines very high resistance to abrasion and temperature (up to 700 °C) thanks to its complex carbide overlay, while maintaining the flexibility of its mild steel backing.
CASE STUDY
Scraper bucket kit
Facing premature wear of the buckets, PRODUR designed a removable kit combining Creusabro® 4800 (structure), Duraplate® D34T (surface reinforcement) and Dursteel® 410 overlaid with Durcor (fingers).
Result: extended service life, easier maintenance, and reduced environmental impact.
Need advice, a wear audit, or a quote?
A need, a project, or simply the wish to review possible improvements to address wear issues? Benefit from our expertise!
Contact our team of specialists by filling in the contact form.
We are ready to take on your next challenges.