Duraplate ®

Hardfacing Steels / Hardfaced Overlay Plates

Duraplate is the benchmark brand for composite hardfaced overlay plates.

Duraplate offers a service life up to 10 times longer than conventional abrasion-resistant steels. It provides optimal protection for equipment exposed to extreme wear conditions and helps extend maintenance intervals

Duraplate®: Grades Tailored to Every Need

Duraplate® hardfaced overlay plates consist of a construction steel base, a 400 HB steel (Dursteel®) base, or stainless steel, with a carbide-based overlay.

Chrome, niobium, vanadium and titanium carbides are used to withstand all types of wear conditions.

The combination of the base metal performance with complex carbides allows the creation of customized composite products.

Straight or oscillated beads, how to choose ?

he Duraplate® PREMIUM DxxT range with straight beads stands out for its homogeneous chemistry in a single layer, achieved through rapid cooling that forms very hard primary carbides and a fine structure, providing exceptional abrasion resistance.

With minimal spalling and risk-free forming, these plates offer a service life 30% longer than the STANDARD range with oscillated beads.

The latter remains highly competitive, ideal for a first step in abrasion protection while providing great flexibility.

For applications prone to build-up, the Duraplate® HiSPEED overlay plate is the perfect choice, thanks to its smooth, crack-free surface and hardness of 59–62 HRC.

tôle rechargée DURAPLATE D31

Duraplate® D31

Oscillated Beads

Duraplate D31 is a hardfaced overlay plate with oscillated beads; its high chromium carbide content provides good abrasion resistance, making it a cost-effective solution for basic lining applications.

Hardness : 60-62 HRC

Main applications :

Linings, chutes, hoppers, wear blades

Duraplate® D31T

Straight Beads

Duraplate® D31T is a hardfaced overlay plate with straight beads; its high chromium carbide content provides excellent abrasion resistance, making it an optimal solution for complex-shaped parts (bending, rolling).

Hardness : 60-62 HRC

Main applications:

Linings, cyclones, chutes, hoppers, wear blades, screen plates, fans

Duraplate® D34T / Hardlite®

Straight Beads

Hardlite® is an ultra-thin hardfaced overlay plate offering one of the highest hardness levels on the market (66–68 HRC). Hardlite® is suitable for the most extreme wear conditions with moderate impact levels.

Hardness : 66-68 HRC

Main applications :

Linings, elbows, fan components, separators, screw conveyors

Duraplate® D38T / Tuffplate

Straight Beads

D38T is a hardfaced overlay plate with straight beads; its titanium carbide-rich overlay, dispersed in a tool steel-type matrix, provides exceptional resistance to impact, pressure and abrasion.

Hardness :52-55 HRC

Main applications :

Linings, scalpers, screens, tunnelers, cutter housings, return blades and all fabricated parts, pipelines

Duraplate® D45T

Straight Beads

Duraplate® D45T is a hardfaced overlay plate with straight beads; its complex carbide overlay provides very high resistance to abrasion and temperatures up to 700°C.

Hardness : 62-64 HRC

Main applications :

Components exposed to severe wear and high temperatures; steel industry, cement plants, power plants, asphalt plants

Duraplate® HiSPEED

Smooth and Crack-Free Surface

Duraplate® HiSPEED is a highly wear-resistant overlay plate with a smooth, crack-free surface, specifically designed to provide exceptional sliding properties.

Hardness : 59-62 HRC

Main applications :

Linings, deflectors, screens, sliding plates, bucket bottoms

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